Custom Carbon Fiber

Custom Carbon Fiber Fabrication

Fabrication Methods:

• Resin Infusion
• Hand Lay-up
• Pre-preg Forming
• Pressure Forming
• Forged Carbon Fiber Compression Molding
• Chopped Fiber Skinning

With our proprietary custom carbon fiber manufacturing processes, we’re able to meet a range of requirements and provide:

• Prototyping: Our team of skilled engineers are capable of transforming your FEA mesh and turning it into a durable, working prototype. Often times newly developed custom carbon fiber parts require prototype runs and test to confirm fit and functionality. This is not a problem for us here at Covalo. We are more then willing to support your low volume test runs.
• Complex Fabrication: With our  custom mold fabrication, we’re able to produce custom carbon fiber products with the geometric complexity of a machined component.
• High-Volume Production Runs: Our proprietary processes allow us to stay ahead of production demands while offering one of the most cost-effective solutions in carbon fiber manufacturing.

Why Choose Covalo Industries for Carbon Fiber Parts?

We seek to push innovation here at Covalo Industries. All industries are integrating composite formed parts into their products to increase efficiency and reduce weight. Our goal is to be a front runner in the carbon fiber industry by pushing the limits of potential carbon fiber applications. Here at Covalo, our development team is continuously testing methods to incorporate custom carbon fiber parts into mechanical devices. Carbon fiber composite housings for gearboxes and actuators is one avenue that keeps us unique in the market.

Our engineering team doesn’t just stop with gearboxes. We manufacture various types of structural carbon fiber parts along with cosmetic parts to give your product a light weight and sleek appearance. And we produce results on-time and accurately, thanks to our team of skilled engineers and designers.

Our in house forming capabilities for composites is excellent in precision because of the various types of molds we utilize. We have various methods of mold fabrication from precision machined molds to high temperature epoxy molds. Our internal process and standard work allow us to offer both aesthetic high quality parts or light weight structural members. Covalo Industries guarantees quality composite parts through the use industry leading materials. One of our many suppliers is Easy Composites, who offers top of the line epoxy resin systems to give our parts a high quality finish.

Why choose Covalo to produce your carbon fiber needs?

Carbon fiber fabrication is the process of the future. Let us help you design the right part for your application. Carbon fiber composites can come with a tall price tag. Covalo Industries can offer price matching on specific carbon fiber parts. We care about helping our customers meet their product goals and with doing that we will dedicate our efforts to bring you an affordable product.

Are You Ready to Get Started?

The next step in producing your forged carbon fiber parts is to discuss your components with our team of engineers so that we can provide an accurate quote with cost and lead time.