Custom Gear Design & Manufacturing

Custom Gearbox Design & Manufacturing


What We Offer

Covalo Industries offers you a one stop shop from custom gearbox design to prototyping and production volume delivery. If your gears already have an established design we can assist in the manufacturability and offer cost savings advantages.

It is our passion to make your detailed gears or gear reducer efficient and cost effective. We are willing to support you in any step of your process. Our strengths live in the areas of material applications, heat treatment and surface treatments. Economically designed gears need the correct processing requirements based on the application and volume.

Services Offered

  • New concept Design Gears, Gearboxes and Actuators
  • Re-engineering Gears
  • Prototyping
  • Gearbox and Actuator Assembly and Production Volume
  • Gear Manufacturing
  • Design for Manufacturing
  • Manufacturing Process Design
  • Product Catalog
  • Actuator Development

rack and pinion gear stepper motor

Types of Gears

  • Spur Gears
  • Helical Gears
  • Rack and Pinion
  • Bevel Gears
  • Worms and Worm Gears
  • Splines
  • Sprockets
  • Pump Gears
  • 3D Printed Gears

Types of Gearboxes

  • Spur Gearboxes
  • Right angle Worm Gearboxes
  • Epicyclic Gearboxes
  • Bevel Gearboxes
  • Custom Multi-Stage Gearboxes
  • Rotary Actuator
  • Linear Actuators
  • Gearhead Motors

Our team of engineers are experts in gears, from the design to processing procedure. We have extensive knowledge, taking a project from initial concept to manufacturability. Our design process is based upon thorough evaluation of the application and meeting the life expectancy of your product.

Epicyclic Gearbox

If your design requires a high ratio in a compact space, a worm gearbox is a leading option. Take a look here.

Learn More

Product Catalog

Finding gears for your application can be a challenge. We offer various catalog and custom gears to ease this process. Please browse our Gear Catalog below!

Not only is Covalo Industries able to manufacture custom gears, we also offer a product catalog with hundreds of parts. This catalog contains various gears; spur gear, rack gears, rack and pinions, helical gears, bevel gears, worm gears/worm wheels, dry bearings, pulleys and more to come! Our catalogs focus is to offer automation components, which are made from carbon fiber reinforced polymers but we don’t just stop there. We offer these products made from commonly used alloy steels.

We will continue to grow our gear catalog so that you can find the part just right for your application. We understand the importance of material strengths, surface treatments, material hardness and precision, when it comes to your gear application. It’s very important that we offer multiple options to fit your gear reducer/gear system. If you’re seeking a specific part specification and it’s not within our catalog, we are more than willing to have it made for you with keeping the price competitive.

Gear Catalog

Let us find a solution for your application






    Customer Service

    Covalo Industries provides experts in custom gear design. Our innovation can be found in various industries built on power systems and precision. Covalo’s sales and engineering support teams are ready to assist you, with your gear motor application. Contact us today for a quotation, application support and custom product configuration. Follow the request a quote link to speak with us.